Inventory
Management & Stock Control
- Monitoring Stock Levels: Continuously track the quantities of
critical spare parts, consumable items (like nuts, bolts, and lubricants),
and tools.
- Establishing Stock Thresholds: Work alongside maintenance managers to
define minimum, maximum, and reorder stock levels for regular maintenance
items to prevent shortages during breakdown emergencies.
- Initiating Requisitions: Prepare and submit purchase requisitions
to replenish stock as levels approach minimum limits.
- Stock Rotation & Preservation: Implement inventory methods such as
First-In, First-Out (FIFO) for perishable maintenance items like
adhesives, batteries, and chemical agents to minimize waste.
2. Receiving and
Inspecting Goods
- Verifying Deliveries: Accept incoming deliveries of technical
parts and equipment, cross-referencing items against purchase orders,
delivery notes, and invoices.
- Quality & Specification Inspection: Inspect engineering parts for any damage,
structural faults, or deviations from the required technical
specifications.
- Handling Discrepancies: Document and communicate errors,
shortages, or damaged components immediately to procurement, suppliers, or
accounting for reimbursement.
3. Storage,
Organization, and Tool Tracking
- Systematic Shelving: Label, categorize, and store technical
items in designated bins or location codes so technicians can locate parts
quickly during critical repairs.
- Tool Crib Management: Maintain a secure tool checkout system.
Track who borrows specialized maintenance machinery, diagnostic devices,
and hand tools to ensure they are returned in good condition.
- Chemical and Hazardous Material Control: Safeguard hazardous substances (fuels,
gases, industrial lubricants) in compliance with safety standards and
regulatory frameworks.
4. Material
Issuance and Documentation
- Processing Requisitions: Issue spare parts and tools strictly
against authorized maintenance work orders, material lists, or digital
indents.
- Digital Record Keeping: Log all stock movements (receipts,
temporary tool checkouts, and permanent withdrawals) into the company’s
computerized maintenance management system (CMMS) or Enterprise Resource
Planning (ERP) platform.
- Tracking Scrap and Returns: Receive unused parts back from completed
maintenance jobs and log broken or scrapped parts for proper disposal.
5. Auditing and Quality Control
- Cycle Counting & Physical
Verification: Conduct
regular, periodic physical inventory counts to ensure book balances or
digital logs align with the physical items on the shelves.
- Identifying Obsolete Stock: Scan the stockrooms for obsolete,
slow-moving, or depreciating parts (e.g., spares for decommissioned
machinery) and coordinate their disposal or return according to company
policy
6. Maintenance and
Housekeeping of the Store
- Cleanliness & Safety: Maintain the stores and warehouses in a
highly organized, safe, and clutter-free condition to prevent
slip-and-trip hazards.
- Asset Care: Perform basic preventative maintenance or
servicing on tools and store equipment (such as sharpening blades, oiling
hinges, or scheduling calibrations).